| Extruder |
Costarelli has taken the decision to concentrate on the production of plants of high capacity. The plants are specially suited for the processing of washed mixed post consumer plastics.
The technology is based on the longstanding experience of the FALZONI extruders. The screw diameters vary from 130 to 180 mm. They use specially designed screws to maximize the plastification. Additionally an efficient degassing system produces a completely homogeneous regranulate. The motor capacity varies from 250 to 400 kW. Forced-feeding or the conventional gravity feeding can be used for material feed. The newly developed system VULCANO can be used to melt the washed and dried material and to feed it directly to the extruder, thus achieving large energy savings.
Extruder TR 160
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| Hydraulic Filter Changer and Vertical Die Face Cutting | Extruder TR 160 |
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| Motor | 300 |
[kW] |
| Screw diameter | 160 |
[mm] |
| Usable L/D | 1 / 37 |
|
| Total heating power | 103 |
[kW] |
| Number of Heating Zones per Cylinder | 6 |
|
| Number of Cooling Fans per Cylinder | 6 |
|
| Power per Cooling Fan | 0.55 |
[kW] |
| Cooling Connection Gearbox / Screw | Water |
|
| Max. Torque Gearbox | 2350 |
[kgm] |
| Dynamic Bearing Load | 179520 |
[kg] |
| Capacity Loading Hopper | 840 |
[lit] |
| Oil Gearbox | 90 |
[kg] |
| Height above ground Screw | 1112 |
[mm] |
| Capacity Screw open end | 12.5 |
[kg/U] |
| Number degassing | 1 |
|
| Type Degassing Pump | Rotating |
|
| Power Type Degassing | 5.5 |
[kW] |
| Electric Switchboard | included |
|
| Production depending on material and RPM of screw | 800-1,500 |
[kg/h] |
| Production for washed mixed plastics (without guarantee) | 800-1,000 |
[kg/h] |
Hydraulic Manual Filter Changer
| Hydraulic Plant | included |
|
| Motor | 7.5 |
[kW] |
| Number Containers Hydraulic Oil | 2 |
|
| Volume Containers Hydraulic Oil | 20 |
[lit] |
| Pressostat for Pressure Control |
included |
|
| Hydraulic Pump | included |
|
| Diameter Filter Mounting Plate | 250 |
[mm] |
Vertical Die Face Cutting System JUMBO 800
| Heating-Power Head | 12 |
[kW] |
| Heating power Connection to Conveying System | 8 |
[kW] |
| Variator Motor with telecommand | included |
|
| Number Recirculation Pumps | 2 |
|
| Power Recirculation Pumps | 3 |
[kW] |
| Motor Helix Conveyor | 1.5 |
[kW] |
| Motor Centrifuge | 7.5 |
[kW] |
| Aspiration Fan Cyclone | 0.55 |
[kW] |
New: Complete recycling plant with 3rd generation concept